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FRC Team 2046 / Feb – Mar 2022

Pneumatic Climber Actuator Geometry

Designed cylinder mounting geometry, support plates, and a clamp interface to actuate climber arms within a crowded robot package.

My contribution
Cylinder attachment geometry, support plates, and arm clamp interface
Focus
Actuator geometry / Pneumatics / CAD / Mechanism packaging
CAD view of the pneumatic cylinder mounting geometry for the climber.Enlarge image
Climber CAD with pneumatic cylinder and mounting geometry.

Producing arm motion with a fixed actuator

The 2022 RAPID REACT climber needed to rotate its arms within a crowded robot and a short build-season schedule. The robot already carried a compressor, valves, and pneumatic hardware for another mechanism. Reusing that infrastructure avoided the space and development time needed for an additional motor and gearbox.

Translating stroke into rotation

I began with a specified pneumatic cylinder and a target arm rotation. My responsibility was the mounting geometry, support plates, and clamp interface connecting the cylinders to the climber arms.

In CAD, I positioned the cylinder attachment points so the available stroke produced the required rotation while keeping the actuator and mounting hardware within the available space.

Integration and lessons

The mechanism integrated into the climber and provided the required arm actuation during the 2022 season. This was my first mechanism-design responsibility on FRC. It taught me to translate an actuator specification and a motion target into workable geometry, which became a foundation for the larger mechanisms I owned in later seasons.

Design & build gallery

CAD / prototypes / implementation

More engineering work

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